High Purity Chemical Dispense System & Packing System
Chemical classification:
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Acid chemicals
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Alkaline chemicals
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Organic solvent chemicals
feature of product
1. Chemical classification:
- Acid chemicals
- Alkaline chemicals
- Organic solvent chemicals
2. Chemical system unit architecture:
- Storage tank: located in the factory area, used for temporary storage of chemicals, equipped with a level gauge, real-time notification of the staff on duty to replenish chemicals
- Supply equipment: set up in the factory area, used for chemical supply/transportation/dilution/purification
- Distribution valve box (VMB): located in the clean room, distribute chemicals to multiple production machines
- I/O Panel: located in the clean room, used as a communication interface between the production machine and the acid supply machine
- DCP (Main PLC Panel): located in the factory area, used as I/OPanel/for acid machine/SCADA signal exchange
- SCADA (Supervisory Control System): Set in the factory area, monitor the operation status of each I/OPanel/acid supply machine/VMB, and send out real-time alarms and record the system status
- Piping system: For chemical transportation, it can be divided into PFA or SUS or PV according to the characteristics of chemicals
- UTILITY: Power/N2/CDA/UPW/EXH/Drain.. for the acid machine.
Application field
1.Lorry Supply System:
- The design of lorry supply system requires corrosion-resistance PFA material for the lighting, pressure gauges, nitrogen guns, water guns, N2 safety valves, tank pressure sensors and other safety facilities, valves, fittings and pipes.
- A well-designed exhaust system also requires ppt grade pipes and fittings.
- Design high-efficiency PTFE filtration to ensure a cleanliness level of operating space; design sampling ports for inline inspection and quality control for laboratory.
- The control system adopts PLC design, touch panel, and barcode scanner (for misoperation prevention). The operation panel design is user-riendly for its conveniency and safety duing operation.
- Leakage detector is installed for chemical supply safety monitoring; transparent window design for maintenance easiness.
- The organic chemical dispense system will provide CO2 units, temperature detectors and flame detectors.
2. Transfer/ Supply System:
- Design lighting, pressure gauges, nitrogen guns, water guns, N2 safety valves, storage tank pressure sensors and other safety facilities.
- Valves, fittings and pipes should be made of corrosion-resistant PFA material.
- Well designed exhaust system.
- The pipe fittings are made of ppt grade material.
- Design high-efficiency PTFE filtration to ensure a cleanliness level of operating space.
- Design sampling ports for inline inspection and quality control for laboratory.
- The control system adopts PLC design, touch panel, and barcode scanner (for misoperation prevention).
- Consider the ease of operation of the operation panel.
- Consider the safety during operation.
- Leakage detector is installed for chemical supply safety monitoring.
- Transparent window design for maintenance easiness.
- Organic chemical dispensey system will provide CO2 unit, temperature detector and flame detector.
3. Dilution Supply System:
- Design lighting, pressure gauges, nitrogen guns, water guns, N2 safety valves, pressure sensors and other safety facilities.
- Valves, fittings and pipes shall be made of corrosion-resistant PFA material.
- Well designed exhaust system.
- The pipe fittings are made of ppt grade material.
- Design sampling ports for inline inspection and quality control for laboratory.
- The control system adopts PLC design, touch panel, and barcode scanner (for misoperation prevention).
- The operation panel design is user-riendly for its conveniency operation.
- Consider the safety of the operating process.
- Leakage detector is installed for chemical supply safety monitoring.
- Transparent window design for maintenance easiness.
- Dilution design: BATCH type: high-precision weight ratio measuring + pump loop + high-precision concentration measuring.
- ONLINE type: high-precision flow meter + STATIC MIXER + high-precision concentration measuring.
4. Electronic grade chemical production and dispensing system:
- The design is corrosion-resistant, leak-proof, strong enough, and easy to maintain and operate.
- Valve parts, joints and pipes must be made of corrosion-resistant PFA material.
- Well-designed exhaust device interface.
- The pipe joints are made of materials that meet the ppt grade.
- Leak detector function.
- Transparent maintenance and inspection window design.
- Explosion-proof design (organic).